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Scope of Welding and Metal Fabrication Metal fabrication and welding are two processes that have a common raw material, which is metal, but their process is distinct from each other, in the sense that metal fabrication is the process of creating a project out of a metal, but which welding can be used as a means of operation during the process, while welding joins together two pieces of metal or other preferred materials with similar melting points and compositions using the principle of fusion. A good perspective that can be seen with these two distinct processes is that a welder can fabricate, as well as a fabricator can weld. Tools used for metal fabrication can’t be used for welding because the metal fabrication process requires different and more specific instruments, such as: abrasives, adjustable wrench, benders, chipping hammers, consumable electrodes, cylinders with custom carts, electrode holders, hand file, soapstone, Tungsten inert gas consumables, vice and vice grips, welding clamps. The use of cleaning supplies for disinfecting the metal is a common technique used by both processes, which are a wire brush and organic solvent, like acetone or mild alkaline solution or a citrus-based degreaser without butoxyethanol to scrub away any grease, oily deposits, and germs. Metal fabrication is achieved by using many different processes, such as: die cutting, finishing, hydroforming, roll forming, shrinking, spinning, stamping, stretching, while with the welding process, there are four ways to weld: shielded metal arc welding (SMAW), tungsten inert gas (TIG) welding, which is common in fabrication shops, gas metal arc welding (GMAW), and flux-cored arc welding (FCAW).
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There are stages or step procedures in metal fabrication and the first stage is the design and layout, such that before you cut a metal, weld it or bend it into a particular shape, you have first to determine what that shape is and it is the metal fabrication company that creates the metal design and lays out the design for the metal fabricator to apply the process of fabrication according to the given design, then the cutting, bending and shaping follows next.
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The shielded metal arc welding (SMAW), known as Stick, is a welding process that makes use of an electrode or welding rod to carry the electric current and provide the majority of the weld metal and this type of welding is used in steel erection, heavy equipment repair, construction, pipeline welding. Tungsten inert gas welding (TIG) or Heliarc is a welding process that uses a non-consumable tungsten electrode to heat the base of a metal and create a molten weld puddle and this welding type is applied in aerospace welding, piping systems, motorcycles or bikes. A welding process that uses a continuously fed, solid wire electrode through a welding gun and this type is used in small to large manufacturing, auto body, fabrication is known as gas metal arc welding (GMAW) or MIG. A similar process to GMAW in that it uses a continuously fed electrode, but instead of a solid wire it uses a tubular wire filled with flux and this type of welding is used in thick materials, steel erection, heavy equipment construction or repair is known as the flux-cored arc welding (FCAW).